The plans called for making the benchtop out of 3/4" plywood. Ive had this sheet of 1/2" plywood in my garage forever. I planned out all my cuts and I was able to make the bench top and bottom shelf with 2 layers of the 1/2" plywood. I made the tray bottom out of 1 piece.
I set up the 4x8 sheet on my 2 sawhorses with 2x4s running the length for support. I also set up a straight edge to run my cordless saw along. This end will be cut off here and then cut into two matching pieces to make the bottom shelf.
I also set up two scrap pieces of 2x4 to support the wood when I cross cut it.
I checked the far corner and it is pretty square so I clamped a 1x3 down to use to cut the piece for the tray bottom. I gave it a couple of extra inches and will cut it down to size on the table saw. This will make sure that the side cut with the 1x3 ends up being square.
My table saw came with a 28 tooth blade. I bought a 40 tooth blade a couple of weeks back and I am finally getting a chance to try it out.
Here is the tray bottom and shelf top cut to size.
The 2 pieces for the benchtop have been cut to size.
I cut the hardboard to width using the same settings that I used on the plywood.
I didnt want to have to deal with the leftovers of a full sheet of hardboard so I bought 2 smaller pieces that fit in my car. I bought 2 because they were not long enough to cover the length of the benchtop.
All cut to size.
?
I cut the hardboard so that the seem would be located where I need to cut the top out for the moving dog block.
I cut the slot out of the benchtop for the dogs and tailstock. What a giant pain in the rear? Norm does it in the video in like 30 seconds and it took me nearly an hour.
I attached the 2 pieces of plywood together with 1" drywall screws and some of them ended up poking through so I had to cut off all the tips with my dremel before running the piece through the tablesaw.
I marked the two ends of the slot and then cut them on the tablesaw.
I got them close and then finished them with a jigsaw.
I also used the jigsaw to cut the ends.
All cut and ready for the next step.
I marked the corners and then clamped a framing square down to use as a cut guide for my small cordless saw.
I cut it close and then used the jigsaw to finish it.
I made sure that all my cuts were square to the material.
With his seminal work Workbenches: From Design and Theory to Construcion and Use, Christopher Schwarz had me hooked. It is a fantastic tome about workbench theory. Within my limited workbench use Ive come to agree with virtually every point Chris makes about the design & use of workbenches.
The Cover, in its wonderfully decorated glory (image from the Lost Art Press site).
With the later release of The Anarchists Tool Chest, I strayed from the choices of the Schwarz. I could never wrap my head around using a chest in a shop as small as mine. Floor space is far too precious to waste on a tool chest when a tool cabinet frees up the floor and keeps the tools closer to hand. As for the philosophy of a limited tool kit espoused by The Anarchists Tool Chest, I own 10 routers. Need I say more?
A fuzzy photo of Chris holding court in my kids Grandpas workshop with fellow woodworkers at the Northeast Woodworkers Association Showcase 2011.
It was in that mindset of respecting Chriss projects while not thinking they were for me that his publishing house, Lost Art Press, printed the English translation of Grandpas Workshop by Maurice Pommier. Initially I was uninterested in Grandpas Workshop, thinking it was simply the French childrens version of The Anarchists Tool Chest.
Wesley in my shop.
I began to warm to the idea of Grandpas Workshop when I saw many glowing mentions of it by my friends on twitter and google+. When I met people singing the books praises at Woodworking In America, I decided to walk across the aisle of the marketplace and finally buy a copy.Im glad I did. So are my kids.
My Kids Grandpas Workshop, filled with the Long Island Woodworkers Club during the Northeast Woodworkers Association Showcase 2011.
I was initially taken by the beautiful illustrations of Grandpa (Pèpère Grosbois) and his tools. It was once I sat down and read the book with my three (3) sons that I really fell in love with it though.
The stories that the tools tell are so captivating, fanciful, pragmatic and instructive that even my 4 year olds attention was held through the entire 48 page book (read over 3 sittings). The tools tell of history, use and the often tragic lives of the Grosbois family that owned them. By the end of the book you feel you know Pèpère as well as the young narrator does. Youll also know what all the tools are and what they do.The translation from French by Brian Anderson is wonderful and captures the poetic nature of the text (not having read the original French I assume this to be true, otherwise Anderson added poetry to the English, either choice, its poetic).The illustrations are the perfect compliment in tone to the text. Through images large and small, in full color and in silhouette, the action of the text plays out across the pages for all to see.
Pèpère shows the besaiguë to Sylvian (image from the Lost Art Press site).
For any woodworker with children, Grandpas Workshop is a must have. Even for woodworkers without children, its a great tale of the tools we use and some of the people whove used them.After enjoying Grandpas Workshop so much, I feel I may have to revisit the Anarchists Tool Chest. While I dont think Ill be taking my tools down off the wall, there may be more to the Anarchist woodworking philosophy than I had given it credit for.
A week or so ago I decided to try my hand at making something that wasnt Pine. I have a crate full of small pieces of Mahogany, Oak and various other hard woods, none of which are large enough to make furniture.
While most of the pieces are small they are however quite thick, around 19mm (3/4"). I therefore decided to try my hand at re-sawing a piece of Mahogany and White Oak to make a simple Jewellery box.
The only saw I had at the time (my panel saws were achoice being sharpened) was my Irwin pull saw which allowed me to get a semi decent cut on each piece.
I did have to plane the cut surfaces quite heavily to remove the saw marks that resulted from constantly turning the piece while sawing and sometimes correcting my inaccuracy. Also, almost immediately after being cut both the Mahogany and the Oak cupped quite badly.
I removed most of this cupping with a plane and ended up with my two long and two short sides of the box all of which were reasonably square and true..
I decided to stay with box joints as they are quite familiar now and I still havent plucked up the courage to delve into Dovetails.
I used my new Lie Nielson shoulder plane to rabbit the two long sides of the box to accept a simple 6mm plywood base.
All the cutting went well and the dry fit looked good. Unfortunately, thats where the project came to a halt as I was then achoice for a week down on the boat in Brighton.
Once I did get back I was keen to finish the box, but to my surprise the pieces had all cupped and bowed again, making the joinery less than perfect. A better man than I couldve probably re-surfaced and trued up the wood but, to be honest by this point Id lost interest. I figured I would go ahead and glue it up and forget the lid that I had planned and just see how it turned out.
The two personal lessons to be learnt here are, firstly, from now on I will make sure I dont wait too long before glueing freshly cut parts, especially once the joinery has been cut.
And secondly ... I need to work on another essential wood working skill called patience. I have noticed that once a project is well underchoice, I start getting excited and racing to see the completed object.
At the moment I mentally need to start and finish things and stay in the zone. I would be completely useless doing a large project spread out over a large period of time unless I could work regularly on it almost daily.
Anychoice, it was another learning experience and the box has now found a home on my girlfriends dressing table so it hasnt been completely wasted.
Its been a hectic few weeks here. While I cant say its been busier than usual, my holiday schedule has been a lot less predictable.
The caddies and my messy bench.
Thankfully, Ive been able to sneak in a bit of shop time. After finishing my wifes Tin Can Caddies & the Wand Racks, I had a clean(ish) bench and it was time to get back to work on the shop.
The insulation it coming.
I didnt get too much done, but I did get the rigid polyisocyanurate aboard up. Hopefully Ill also get the spray foam done to air seal it before I have to go back to work. One schedule I did keep during the holidays was our regularly scheduled MWA podcast. For the audio, check out iTunes or the MWA page. I hope all my fellow woodworkers had an enjoyable and productive holiday season.
After finally getting the spare room decorated, I have now moved my tools in and made some wood shavings. Tool storage is pretty basic at the moment but I hope to either build a tool chest or wall cabinet at some point.
As you can see from the photo below, the new bench is a nice size for such a small room and fits my needs fine as a beginning wood worker.
As expected, the bench does try to run achoice from me when planing heavily but its not to bad if I butt it against one of the walls and my tools are sharp. Its also too high for planing, although the perfect height for cutting, etc, so I might shorten the legs a little in time to get more weight down over the plane. Well see its early days...
Aside from a bench hook and generally playing around with scraps of wood, this small bedside table is the first thing I have ever made out of wood in my life! All done using hand tools only and no electricity aside from the room lights!
Its made using Half Lap joints from scrap wood (really soft Pine) thrown achoice by the next door neighbour and an old bed headboard, (which I think is African Mahogany) for the top. It took me 3 days to build it (including stripping heavy varnish from the Mahogany) and I have already learnt so much in those three days.
As a logical learning progression, I thought I would start with simple Half Lap joints and then progress on to Mortise & Tennons, Finger Joints and finally Dovetails.
I have some Mahogony offcuts from my boat, bought some pieces of cheap Pine from the timber yard and stock piled some old wood that was destined to be thrown achoice, so expect some more small projects soon.
Ive been watching a lot of episodes of The New Yankee Workshop on YouTube lately and one of my favorites is their woodworking workbench. I found a hardcover copy of the 1st season of NYW book on eBay for a good price. Norm said that the project can be made with 6 - 2x4s so I bought 7. I made one mistake in my cuts and had to redo one 17" board that somehow came out 16.75" and still managed to use only 6 - 2x4s. I am also shooting video on this project so I didnt take as many pictures as I normally would have.
Its Norm!
This is the goal for my workbench to look like.
My wife got me this dado set for christmas. I cant find anywhere to buy new plates for my table saw so I
am in the process of making one out of hardboard.
The new plate for the dado set is almost done.
The plan called for 6 - 2x4s so I bought 7.
Time to make some cuts.
These are all the pieces cut for the frame of the workbench.
Even with my one screwup this is all I had left for scraps.
These are all the pieces laid out. Rabbits and dados are next!
Richard Proenneke Using only hand tools to build his life in the Alaskan Wilderness.I just had to share this video, its got everything from log cabin building, to furniture making and even some spoon carving - and all with only very basic hand tools. Amazing!... Two other films about this remarkable man are also available to view.
A while ago I mentioned I was thinking about purchasing a Lie Nielsen no#5 Jack plane and also wanted a no#7. However, four months later I am still using my exceptionally crappy modern Stanley no#4 smoother and no#6 as a jointer / fore plane. With that in mind I have come to the conclusion that the preferred planes in my tool set would be a no#3 for smoothing, no#5 jack plane which could double as a large smoother if required and finally a no#7 for jointing and final flattening of stock.
I would probably only keep my crappy Stanleys for rough DIY type work or green wood etc.
In the perfect world I would love for all three planes to be made by Lie Nielsen, but at the following Axminster UK prices: no#3 £282, no#5 £282 and no#7 £369 - I simply cannot justify spending £933 - especially as a beginner! Can I?...
Having done a lot more research on plane manufacturers, I have discovered a UK company called Workshop Heaven who are selling planes made by Quangsheng at a fraction of the price of the Lie Nielsen ones. These planes are basically Lie Nielsen clones, based on the Stanley Bedrock design, complete with thick blades and improved chip breakers a la Lie Nielsen. The only constructional differences appear to be:
The Quangsheng blades are T10 Carbon steel instead of A2 as used by Lie Nielsen. Some reviews have stated the Quangsheng blades are incredibly sharp and possibly sharper than A2 steel and hold a good edge.
The Lie Nielsen planes use bronze lever caps with the Quangsheng ones being brushed steel.
Lie Nielsen offer high angle frogs - whereas the only Quangsheng option would be putting a back bevel on the blade. I guess its possible that the Lie Nielsen frogs might fit the Quangsheng planes?
Spot the difference...
According to the reviews I have found on the Internet and online wood working forum discussions, the Quangsheng planes are very good (albeit made in China) both in terms of construction, finish and performance, with some people stating there is very little difference between their Quangsheng planes and their Lie Nielsen planes. The biggest difference as far as I can tell is slightly tighter machine tolerances on the Lie Nielsen planes, translating in to slightly finer blade control.
The three planes listed above from Quangsheng would only cost £389 total, no#3 £90, no#5 £110 and the no#7 £190 - Wow! That leaves a lot of change to buy some nice chisels....
I wrote to Workshop Heaven enquiring about the Quangsheng planes and they said:
Officially the soles of all sizes are flat to 3 thou, although in practice they are typically better than half that.
We offer a lifetime guarantee on all of the tools we sell (your life not the tools). Im interested in regular happy customers, not a 100% record of never losing money on a deal.
All in all they sound like a good buy...BUT ... would I regret buying them down the line?
So ... what to do?
Any readers own a Quangsheng plane or have any experience with them? Anyone know anything about them or can offer any advice - it would be greatly appreciated!
On a slightly different note - all progress on the Stools has been delayed due to me making the school boy error of running out of glue - doh! I did intend to order some more glue online, but thought I might include a plane order...
I made the benchtop out of 2 pieces of 1/2" plywood laminated together, cut the tray bottom to size and got the groves cut for the tray to fit into.
Here it is ready for some glue.
I put on a generous amount of glue, put the second piece on, put in some 1" screws in the middle and then clamped the hell out of it. I am hoping that this will make the top conform to the 2x4s underneath.
Yep, I used almost all of my clamps for this!
I cut the tray bottom down to its finish size on the table saw.
I set my dado stack for 1/2" wide and 1/4" deep.
I set the fence to cut a groove 3" from the top of the board.
The grooves have been cut!
I think that I am going to have to notch the plywood bottom for the tool tray.
I marked the notch on the plywood
and cut it out with my cordless jigsaw that I totally suck at using.