Tampilkan postingan dengan label tray. Tampilkan semua postingan
Tampilkan postingan dengan label tray. Tampilkan semua postingan

Senin, 21 Maret 2016

Cutlery Tray

At the request of my girlfriend, I have been busy making a wooden cutlery tray out of Pine - my first commissioned piece!
As with the small toolbox I used box joints for the sides and chopped mortises with a chisel for the dividers to fit into. This time I made sure I used an aesthetically pleasing number of fingers for each side of the corner joint.

Unfortunately, my clamps were not big enough for glue-up, so another online trip to Axminster tools was in order to buy three Sash Clamps. Also unfortunately, the three clamps and some glue I was buying didnt come to the £50 required for free postage.

Soooo ... I was forced to purchase one of these.


I have a feeling that I will be using this little shoulder plane a lot, it will definitely be handy for my next intended project - a Coffee Table using Mortise & Tenon joints.

The major lesson learnt from this project is not to use too much glue. The squeeze out stuck the wooden blocks I was using to the project and I had to separate them with a chisel. The small scar on the facing side in the photo will be my reminder. Luckily, the cutlery tray has been made to fit tightly into a sideboard draw and the mark wont really be seen.

Im learning so much and gaining confidence with each small project, another few projects with increasing complexity and size and I will be ready to buy some decent wood such as Oak. It can be quite frustrating using Pine, especially Pine that has been rescued from the dump!
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Senin, 07 Maret 2016

Dinner Tray

Another quick and small but satisfying project ... 
 A simple Pine Dinner Tray which I have made for my girlfriends mum as a thankyou for the tools she gave me a while ago.
I am starting to feel a lot more comfortable simply knocking together these small projects on request. 
The simple joinery for the side pieces was cut mostly by eye with very minimal measuring and mark up. I need to be careful that I dont get too lazy!
Another first for me was the Edge to Edge joint I used to make the base board from two pieces of 15mm thick by 145mm wide Pine.
The longest and most tiring part of this project was reducing the thickness of the base board to minimise the overall weight of the tray, while retaining flatness.
Lastly, a quick coat of Boiled Linseed oil to highlight the grain a little and I called it done.
I hope she likes it ...
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Kamis, 18 Februari 2016

New Yankee Workshop Workbench update benchtop tray parts

I made the benchtop out of 2 pieces of 1/2" plywood laminated together, cut the tray bottom to size and got the groves cut for the tray to fit into.
Here it is ready for some glue.
I put on a generous amount of glue, put the second piece on, put in some 1" screws in the middle and then clamped the hell out of it.  I am hoping that this will make the top conform to the 2x4s underneath.
Yep, I used almost all of my clamps for this!
I cut the tray bottom down to its finish size on the table saw.
I set my dado stack for 1/2" wide and 1/4" deep.
I set the fence to cut a groove 3" from the top of the board.
The grooves have been cut!
I think that I am going to have to notch the plywood bottom for the tool tray.
I marked the notch on the plywood
and cut it out with my cordless jigsaw that I totally suck at using.
 
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Senin, 15 Februari 2016

Im changing

Im changing... 
Yesterday we took an old heavy solid front door that we have been saving in our hallchoice around to my girlfriends mums house. I removed the rotten remains of another old door from her alley choice and using only  hand tools.
Measured, marked and cut the new door to accurately fit by hand using my panel saws. Adjusted the door frame door stops to allow the new thicker door to sit flush in the frame. Cut the frame to accept the hinges with chisels. Drilled all the pilot holes for the hinge screws and door knob with my gimlets. Finally trimmed the door edge and frame with a no#4 hand plane.Job done ... !!!
Even though most people would view this as a simple job ... A few months ago this would have been a Lets get a Carpenter in to do this properly scenario.
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Sabtu, 06 Februari 2016

New Yankee Workshop Workbench Leveling and tray installation

I made the bench feet with some scrap 2x4 that I had leftover.  This turned out to be a bad idea because it made the bench really wobbly.  I cut some new feet out of some 3/4" stock and then shimmed 2 of them and the bench is solid as a rock now.  I also screwed in the side boards and the tool tray.  My should vise screw also came in the mail so it is time to make the tailstock!
I flipped the bench over so I could work on the feet.
I removed the feet one at a time so I could use the old ones as a template for drilling out the screw holes in the same place.
I used a stop block on my mitre saw to make the 2 1/2" squares.
Old foot and new foot for comparison.
I used a cereal box to make some shims.
One foot took 3 shims and the one diagonally across took 2.
The center of the log board going down the length of the tool tray was slightly bowing so I screwed in a small support.
I screwed the tray down first and then screwed the side into the support.
Here it is ready for the tailstock and bench screw.
Speaking of bench screws!
I picked this one up at leevalley.com for about $38 including shipping.
?
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Jumat, 05 Februari 2016

Quick Fix

Literally the day after finishing my Saw Bench (almost a month ago), I found myself craving a quick woodworking fix. My girlfriend had just left the house to tend her horses which gave me an excuse and a couple of hours to make her a quick surprise while she was gone. 
A small offcut of Pine seemed to be shouting at me from the pile saying make me a box ...
So, with no box joints or anything complicated I simply cut and squared the Pine into a few pieces and made a quick & dirty butt jointed box. After squaring the sides and waiting for the glue to dry I intended to make a really simple lid the next morning. 
Unfortunately, a week achoice working on the boat and then being called off to France for family matters meant the box remained unfinished... Until now.
Lunchtime today, I used a second small offcut of Pine, slightly thicker and cut and planed it to size to make a simple lid. The edges were chamfered by eye to make a wedge to fit snuggly into the box top. Secondly, a small piece of Mahogany was roughly squared and then sanded to make a knob. 
Job done - Another little box on her dressing table for her bits n bobs - A quick fix to end my period of Cold Turkey.
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