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Senin, 28 Maret 2016

Shop Tour Mike Pekovich Part I

Mike Pekovich’s shop is a model of both woodworking and building efficiency. More than just the Art Director for Fine Woodworking, Mike is one of the most productive and efficient woodworkers I know. His shop, in the detached two-car garage behind his suburban Connecticut home, it the front-line tool in his efficient work.
The Pekovich Workshop
You first realize that there’s something special about Mike’s shop even before you enter. As part of his 2011 total shop renovation Mike built new, insulated doors from scratch. In one garage bay opening, he made traditional barn doors. In the other he made fixed panels to narrow the width and then set a standard, insulated exterior door between the panels. The custom doors and panels were built utilizing wood frames filled with polyisocyanurate insulation and skinned with plywood. The outside of the doors are trimmed in a traditional arts and crafts door pattern.
The work Mike did on his doors is representative of the entire shop. Between his CMU block exterior and 1/2” drywall interior, Mike has built the walls with 2”x3” and 2”x4” framing, filled in with a double layers of 11/2” polyisocyanurate insulation. This gets his walls to about R-20. When combined with the insulated ceiling and floor the well insulated walls allow a simple propane heater and window air conditioner to keep the shop toasty in the winter and cool in the summer.
Looking down the table saw at the outfeed table and planer.
Within the shop Mike’s big equipment - his jointer, planer and table saw - make up an island in the center. Each tool is arranged to provide optimal infeed and outfeed space without interfering with the adjoining tools. A small dust collector fits between them to capture most of the dust coming off the jointer and planer.
A workbench completes the island. This is Mike’s secondary bench. It serves as a table saw outfeed table, assembly bench and auxiliary workbench. Mike is really fond of this arrangement, and I must say I agree. Given my small shop space, I’m going to have to make my outfeed table serve double (or triple) duty too.
Chisels at the ready, and natural light abounding,
theres work to do on the workbench.
The walls of Mike’s shop are lined with benches and countertops. When you first walk in the passage door, Mike’s main, custom made workbench is on the right. It’s a little bit sorter than most at 60 inches, but it fits the space nicely and serves as sturdy work holding platform (even if Mike would like to upgrade the vises). Above his bench is the custom tool cabinet. A clamp rack fills the final bit of wall space between the tool cabinet and the inside corner.
Continuing in a counter-clockwise path around the edge of the shop to the back wall, you’ll next encounter a bank of drawers capped with a countertop which rests in the corner. The counter holds his oscillating spindle sander and Tormek. It serves as the sharpening station. A small wall cabinet above the counter holds the sharpening supplies.
The sharpening bench.
Next up along the the back wall are Mike’s hollow chisel mortiser and his new pride and joy - the propane heater. Having worked out of a cold shop myself, I can fully appreciate the value of that heater and why Mike is so fond of it.
You cant be productive if youre cold.
A good heater is critical during Connecticut winters.
The final wall (before we get to the front wall made up of doors) houses another bench. This one holds Mike’s vintage Buffalo drill press, his belt/disc sander and his miter saw.
Mikes Buffalo drill press is awesome - and older than I am.
Along the final, front wall the bandsaw lives between the door openings.
A new and awesome bandsaw.
When we toured Mike’s shop in Feburary of 2012 he was working on a cabinet project. You can imagine how quickly large plywood carcasses will fill up a shop that’s already stuffed with equipment as Mike’s is. But that’s ok. What’s a great shop for if not for filling with tools and projects?
Some of the cabinets Mike was working on when we visited.
Youll find out more about Mikes shop in Parts II & III, so stay tuned.
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Rabu, 23 Maret 2016

Penultimate Woodshop Renovation Video 11

Its been a hectic few weeks here. While I cant say its been busier than usual, my holiday schedule has been a lot less predictable.
The caddies and my messy bench.
Thankfully, Ive been able to sneak in a bit of shop time. After finishing my wifes Tin Can Caddies & the Wand Racks, I had a clean(ish) bench and it was time to get back to work on the shop.
The insulation it coming.
I didnt get too much done, but I did get the rigid polyisocyanurate aboard up. Hopefully Ill also get the spray foam done to air seal it before I have to go back to work.
One schedule I did keep during the holidays was our regularly scheduled MWA podcast. For the audio, check out iTunes or the MWA page.
I hope all my fellow woodworkers had an enjoyable and productive holiday season.
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Jumat, 18 Maret 2016

Penultimate Woodshop Renovation Video 12

After spending the beginning of the year working on Pinewood Derby cars, Cub Scout achievement birdhouses and tool instruction, I finally made it back to the Tree House and Shop a few weeks ago. It was mainly a day of Treehouse work, so I just snuck in a little shop work when I could.
To cutout for the window, cut and undersized hole then reach through
and mark the  jam locations on the back of the OSB.
That meant I didnt get too much done, but I did manage to fit another piece of OSB sheathing. This one was a minor milestone, in that it trims out the last window.
Unfortunately, the piece I cut out had the same measuring error in it that cost me 3 pieces of gable end trim on the treehouse (be sure to use the correct scale). I didnt realize it until the piece was hung on the wall and it was late in the day, but this is my shop, so I bit the bullet and re-made the piece.
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Selasa, 08 Maret 2016

Two Years On And Ive Still Not Achieved the Ultimate Woodshop

Holy crap! It dawned on me this morning that I started the Penultimate Woodshop mid-summer two years ago. I just checked the blog archive, and my fist post was two years ago, yesterday.
Ye olde original cone monster (hes real).
Its been a great two years and Im striving to keep the posts coming semi-regularly and working to build the online community even more by contributing to the Modern Woodworkers Association.
Id like to thank everyone for reading and joining me on this delightful online woodworking journey. Ive made many good friends and had many opportunities I wouldnt otherwise have had. Thank you all.
An early incarnation of the shop setup (now quite a bit different).
For nostalgia, heres a link to my first post. I wouldnt write it this choice today, but it was appropriate for the time it was written. Thank You, Adam KingIll keep it up and try to get next years anniversary post up on time. At least I remember my wedding anniversary is August 18th. Now, if I could just remember the year . . .
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Kamis, 03 Maret 2016

2013 February Shop Tour

With the coming of the new month comes a new shop tour. While most of my January 2013 shop time was devoted to Pinewood Derby Cars and other Cub Scout related activities, I did manage to get a little bit done on the wall insulation and the Ghetto WorkCenter Boom Arm.
Here is part 2 of the 2013 monthly shop tour series: 2013 February Shop Tour.
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Minggu, 07 Februari 2016

Shop Renovation Phase 1 Video 2

As the shop renovation continues and the childrens spring activities ramp up, its been hard to find time to sit down at the computer and answer proper email, let alone write an actual blog entry. Luckily, Ive discovered that the built in video editing software in Ice Cream Sandwich (Android 4.0) makes putting together a simple video like this pretty easy.
Here I am, describing the process of adding the jam extensions to the miter saw wall recess. This entire video was shot, edited and shared in the shop (on my phone).
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